Daewoo ST Series manuals

Daewoo ST Series Operations Instructions (183 pages)

Brand: Daewoo | Category: Engine | Size: 4.57 MB |

English

Table of contents

FOREWORD

2

CONTENTS

3

1. Specification

4

1.1.2. L086TI

5

1.1.3. AD136/T/TI/086TI

6

1.2. Engine Aspects

7

1.2.2. Engine Assembly

8

1.3. Engine Performance Curve

9

EC5OM138

10

2. Safety Regulations

11

CAUTION :

12

3.1.1. Lubricating oil

15

3.1.2. Cooling water

15

OUT OUTIN IN

16

3.1.7. Gauge Panel

17

2) Engine Warning Lamps

18

3.2. Starting

19

3.3. Engine Break-in

19

EC5OM126

20

3.3.3. Final 10 hours

21

3.6. Operation in Winter Time

23

3.7. Tuning the Engine

23

4. Maintenance and Care

24

4.3. Cooling System

26

PRE CHARGE

28

EA7O5013

28

4.3.5. Thermostat check

30

EFM2055I

31

EB4O401L

32

EB4O402L

32

EA4O5014

32

4.4. Lubrication System

33

EC5OM128

34

Oil drain pump

34

EA9O4002

34

4.4.4. Marine gear oil change

35

EB4O403L

36

EA3M1024

37

EA7O5006

37

4.5.3. Inter-cooler cleaning

38

4.5.4. Turbocharger cleaning

38

4.6. Fuel System

39

4.6.4. Fuel filter exchange

41

4.7. Electric System

42

4.8. Cylinder

43

5.1. Reduction Gear

46

5.1.2. Characteristics

47

5.1.3. Operation

47

EA7O6011

48

5.3. Propeller Selection

49

5.4. Electric System

50

5.4.2. Starter Motor

52

6.1. Disassembly

53

6.1.5. Alternator

54

6.1.6. Fuel filter

54

6.1.7. Breather

54

6.1.8. Inter cooler

54

6.1.9. Air cleaner

55

6.1.10. Turbo charger

55

6.1.11. Expansion tank

55

6.1.12. Stop solenoid

56

6.1.13. Injection pipe

56

6.1.14. Intake manifold

56

6.1.15. Thermostat

56

6.1.16. Heat exchanger

57

6.1.17. Exhaust manifold

57

6.1.18. Starter

57

6.1.19. Sea water pump

57

6.1.20. Water pump

58

6.1.21. Injection pump

58

6.1.22. Oil filter

59

6.1.23. Vibration damper

59

6.1.25. Idle gear

60

6.1.26. Injection pump drive

60

6.1.27. Cylinder head cover

60

6.1.28. Rocker arm assembly

61

6.1.29. Injection nozzle

61

6.1.30. Cylinder head

61

6.1.31. Valve & stem seal

62

6.1.32. Oil cooler

62

6.1.33. Oil pan

62

6.1.35. Relief valve

63

6.1.37. Cylinder liner

64

6.1.38. Flywheel

64

6.1.39. Oil seal

64

6.1.40. Flywheel housing

64

6.1.41. Cam shaft and tappet

65

6.1.43. Timing gear case

65

6.1.45. Oil spray nozzle

66

6.2. Inspection

67

EA0M4052

69

EA0M4046

69

EDM2032P

69

EA3M2032

70

EJM2049I

70

EA0M4056

71

Spring tester

71

EDM2037I

71

EA8M3002

72

EA0M4059

72

EA0M4070

73

EDM2061I

73

EA0M4073

73

6.2.5. Camshaft

74

6.2.6. Crank shaft

75

= O A - O B

78

EA6M063I

79

EA6M064I

79

6.2.8. Piston

80

6.2.9. Piston rings

81

EA0M4031

82

EA3M2047

82

6.2.11. Connecting rod

83

6.3. Engine Re-assembly

84

6.3.5. Crankshaft

85

EAMD077I

86

EAMD078I

86

EAMD075S

86

6.3.6. Flywheel housing

87

6.3.7. Rear oil seal

88

6.3.8. Flywheel

88

6.3.9. Timing gear case

88

6.3.11. Timing gear

89

6.3.13. Front oil seal

90

EAMD088I

91

EAMD089I

91

EAMD090I

92

EA8M3006

92

EAMD092I

92

6.3.17. Oil pump and oil pipe

93

6.3.18. Oil pan

94

6.3.20. Cylinder head

94

Type 1 Type 2

95

6.3.22. Rocker arm assembly

96

6.3.23. Injection nozzle

97

6.3.25. Injection pipe

98

6.3.26. Cylinder head cover

98

EB4O601L

99

EB1M9090

99

(2) Injection timing

100

EQM3089S

101

EAMD021I

101

EA3M1017

101

Oil filter

102

Oil cooler

102

6.3.31. Heat exchanger

103

6.3.29. Water pump

103

6.3.30. Sea water pump

103

6.3.32. Thermostat

104

6.3.33 Exhaust manifold

104

6.3.34. Intake manifold

104

6.3.36. Injection pipe

105

6.3.37. Starter

105

6.3.38. Intercooler

105

EC5OM130

106

EB1M3008

106

EC5OM113

106

EC5OM110

106

6.3.43. Alternator

107

6.3.44. V - Belt

107

7. Main Parts Maintenance

108

EAMC005I

109

EAMC006I

109

EAMC007I

109

7.2. Cooling System

110

7.3. Fuel System

111

EB7O7015

112

EB7O7016

114

EB7O7018

116

EB1M4001

118

EB1M4002

118

EB1O4001

120

EB1O4002

120

Caution :

124

EA4O9101

125

Adjust linkage length so that

126

ABCD EFGHJKL MNP

131

MADE IN AGAWAM, MA U.S.A

132

EA6M4005

136

7.3.3. Fuel feed pump

141

EQM4020I

142

EB1M4003

142

EQM4022I

144

EAMC016I

144

EQM4023I

144

7.3.4. Fuel injection nozzle

145

EB1M4004

146

EFM2056I

147

EFM2057I

147

Normal Abnormal Abnormal

147

EAMC022I

147

7.4. Turbocharger

148

7.4.2. Turbo charger assembly

149

EA7M4003

150

EA7O5012

151

7.4.4. Maintenance

152

EA7M4005

153

EA7M4006

153

EA7M4007

153

EA7M4008

153

EA7M4009

154

EA7M4010

154

EA7M4011

154

EA7M4012

154

EA7M4013

155

EA7M4014

155

EA7M4015

155

EA7M4016

155

EA7M4017

156

EA7M4018

156

EA7M4019

156

EA7M4020

156

EA7M4021

157

EA7M4022

157

EA7M4023

157

EA7M4024

157

EA7M4025

158

EA7M4026

158

EA7M4027

158

EA7M4028

159

EA7M4029

159

EA7M4030

160

EA7M4031

160

EA7M4032

160

EA7M4033

160

EA7M4034

161

EA7M4035

161

EA7M4036

161

EA7M4037

161

EA7M4038

162

EA7M4039

162

EA7M4040

162

EA7M4041

163

EA7M4042

163

EA7M4043

163

EA7M4044

163

EA7M4045

164

EA7M4046

164

EA7M4047

164

EA7M4048

164

EA7M4049

165

EA7M4050

165

EA7M4051

165

EA7M4052

165

EA7M4053

166

EA7M4054

166

EA7M4055

166

EA7M4056

167

EA7M4057

167

EA7M4058

167

EA7M4059

167

EA7M4060

168

8. Troubleshooting

169

Insufficient output

170

Overheating

171

Black smoke is produced

172

White smoke is produced

172

Battery is dead or not

174

9. Special Tool List

175

EAMD107I

176

EAOO4014

176

EA7O5008

176

EA3M2029

176

10. Tightening Torque

177

Thermostat

183

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