Daewoo KOR-63F7 Service Manual

Quality with StyleSwift Caravans 2005Owner’s handbook

The Towing Code7Fig. A Loading your caravan (a)(c)(b)(d)WARNING: Turn off gas appliances except those heating appliances designed to function while th

Fitted Equipment99Glass parts (if fitted)DOOR PANELS, FACIA PANEL, HOTPLATE LIDDo not use abrasive cleaners or polishes.Use a mild cream cleaner, eg;

Fitted Equipment100MICROWAVE OVENIf factory fitted the specification is:Make DAEWOOModel KOR-63F7/63F7GR/63F7MY/63F7/SLPower supply 230V-50Hz, SINGLE

Fitted Equipment101THETFORD CASSETTE PORTA POTTIINTRODUCTIONThe Cassette Porta Potti is constructed ofhigh quality plastics for durability and has ahi

Fitted Equipment1028. Slide the Cassette, pour out spout facing outside into the caravan through access door. Never force insertion or removal of the

Fitted EquipmentCaution: Do not allow Cassette to becomeoverfilled, see Trouble Shooting section foremergency emptying procedure.The holding tank feat

Fitted Equipment104C-200 CW only C-200 CWE onlyC-200 CWonlyTHETFORD CASSETTEC-200 CW (Manual)and C-200 CWE (Electric)FEATURES1. Removable seat and cov

Fitted EquipmentCASSETTE C-200 CW AND C-200 CWE The toilet section of the C-200 includes arotatable bowl, removable seat and cover, aconsole with a fl

Fitted Equipment10610. After use open the blade by turning the blade-handle anti-clockwise (fig. 10).10a.C-200 CWE only: After use open the blade by p

Fitted EquipmentLipseal: Remove the sliding cover. Open thevalve-blade by turning the blade-openerknob anti-clockwise. Clean the seal withwater. Dry t

Fitted Equipment1088. Release the appliance hose and nozzle bypushing back the collar of the coupling.9. Replace red cover and close lid of barbeque p

The Towing Code8Towing vehicle’s rear suspensionIt is important that the towing vehicle’s rearsuspension is not deflected excessively bythe noseweight

Fitted Equipment109Fig. CFig. A Fig. BBEDDINGSleeping bags and continental quilts can becompressed into small spaces and can beready to use in minutes

Fitted Equipment110PULLMAN BUNKS1. Release catches, one at a time.2. Release press studs on the bed board.3. Grasp the bunk as shown and pull careful

Fitted Equipment111KOMFORTROLLO BLINDS (SEITZ)Blinds and FlyscreensFlyscreen and blinds operate in the samemanner. The flyscreen can only be ‘fully up

Fitted Equipment112Always pull the doorscreen close to thecentre. It is not advisable to pull close to thetop or bottom as this will cause snaggingand

Fitted Equipment113THE OMNIVENT (12V) ROOFLIGHTThe Omnivent is a double glazed rooflightconstructed from a synthetic ultra-violetscreened material. It

Fitted Equipment114- Press the "MODE & SET" key to scrollthrough the possible settings (manual freshair, manual warm air, ventilation,au

Fitted Equipment115THE BLIZZARD 1500 AIR CONDITIONERTHE BLIZZARD 1500 AIRCONDITIONERTo set the required temperature adjust theRED/BLUE selector contro

Fitted Equipment116Fig. ASHOWERWhen using the shower, always ensure thatthe shower curtain is fully drawn thusavoiding water spray on unprotected area

Fitted Equipment117FIXING OF AWNINGSIn order to avoid puncturing the outer skin ofthe caravan wall, it is recommended thatawning poles are fixed to yo

MAINTENANCEModifications ... 120Caravan Exterior ...

The Towing Code9Galvanised steel chassisDrilling of the galvanised steel chassis willinvalidate the warranty and must not bedone.TowballThe Al-Ko stab

MaintenanceMODIFICATIONS - DIY WORKOwners need to be aware that carrying outDIY modifications to your caravan may incertain instances, invalidate the

Maintenance121Cupboard CatchesIt is advisable to lightly oil all cupboardcatches, sliding bolts and hinges from timeto time.Bathroom, Shower Room and

Fig. 1MaintenanceWheels and TyresDo not store in one position with partiallydeflated tyres. The tyre walls will suffer and dopresent a real danger of

MaintenanceALKO RUNNING GEARCARE & MAINTENANCE INSTRUCTIONSFOR YOUR AL-KO CHASSIS ANDCOMPONENTSGeneral InformationThe AL-KO lightweight chassis ha

Maintenance124Drilling or Welding of Parts or AccessoriesThe chassis is designed and built to precisetolerances and must not be drilled orwelded (exce

Maintenance125AXLE TYPESSafety PrecautionsNo welding is permitted on AL-KO AxlesIt is important that the wheel and hub/ brakedrum are compatible. This

Maintenance126replaced with a NEW flanged nut - torquedto 290 ± 10 Nm (214+/1 7.5 lbs/ft). A smallamount of special mineral grease, availablefrom AL-K

Maintenance127AL-KO BRAKING SYSTEM ADJUSTMENT1. Ensure the towing shaft with couplinghead is pulled FULLY FORWARD. (Fig.10).2. Release the handbrake

Maintenance128Fig. 10Fig. 11Fig. 12Brake LinkagesIt is recommended that all brake linkagethreads are lightly greased for protection.

Maintenance129towing shaft. Note! Over adjustment tothe long ball nut (Fig. 12/Item 2) couldinduce movement of the inner brakecable, reducing the effe

Wheel RimsThe steel wheel rims are the 5J sizeincorporating a double safety hump rimwhich conforms to European standards ofsafety. The alternative to

MaintenanceOperationFor Coupling types AK160, AK300 &AK350.Coupling UpOpen coupling handle. To do this pull thecoupling handle up (Fig. 14) in the

Maintenance131Fig. 16- Towball is in good condition with 50mmdia, but the coupling head is showing anexcessive level of wear.CautionUnder these circum

MaintenanceServicing & CleaningLubrication Points (Fig. 18)Clean TowballLightly grease, or oil ball socket, joints andbearing points as appropriat

MaintenanceSAFETY WARNINGS1. In accordance with EC Directive 94/20,couplings of type A 50-1 cannot be used(see Fig. 21), your warranty will be invalid

MaintenanceWarning: The coupling is correctly engagedwhen the green edge of the safety indicatorbutton is visible (Fig. 26/Item 3).Stabiliser UnitTo o

Maintenance5. The arrow on the arm should lie betweenthe marked area on the soft dock (See B)6. If the arrow on the plate reaches orpasses the marked

MaintenanceRemedial Actiona) Clean the tow ball and friction pads bylightly rubbing the surface (100-120 gritemery paper).b) Lubricate the drawshaft

MaintenanceFriction Pad Replacement (Front/Rear only)1. Uncouple the AKS 20042. Remove the rubber soft dock (pull up andoff) Fig. 35/Item 1 & Fig

MaintenanceOverrun DevicesIn the importance of Safety, pleasefamiliarise yourself with the operation of thisoverrun device BEFORE using yourcaravan/tr

Maintenance139Overrun device fitted with Eye EndLock the eye end into the eye end jawassembly and see operating instructions forvehicles fitted with e

The Towing Code11Fig. B Checking Secure Attachment Fig. C Connections - 7 pin PlugFig. A HandbrakeAdjust jockey wheel to lower cup on to theball. A cl

MaintenanceUncoupling (All Types)Secure caravan/trailer by chocking bothwheels. Apply handbrake fully. There are 4different handbrake systems (See Fig

Maintenance141Servicing and care of hot dip galvanisedpartsThe formation of white rust is only a surfacecoating and has no adverse effect on theanti-c

MaintenanceTrouble Shooting & Fault FindingTable 1 Axles142Poor Braking Difficulty in Reversing Brakes Overheating Handbrake Force Low Uncomfortab

Maintenance143Table 2 Coupling HeadsCoupling does not engageonto ball Difficulty in Uncoupling Too much play in thecouplingFaultBall diameter too larg

MaintenanceACCESSORIESCorner SteadiesCorner Steadies are as stated, for thepurpose of steadying the caravan corners.They are NOT JACKS AND SHOULD NEVE

M10 - 49 Nm (36 ft. lb)M14 - 135 Nm (99.5 ft. lb)M16 - 210 Nm (155 ft. lb)Special Note -Aluminium WheelsThe standard M12 x 1.5 60° Conical Wheelbolts

GENERALDATAFault Finding ... 148Water ...

Water not flowing fromany tap when operatedbut pump runsProblemFreshwater tank empty CheckPump wired in reverse Check wiring, refer to pump manufactur

Fault Finding149Problem Possible Cause RemedyWater flows from hot tapbut has reduced flow fromcold Cold water pipe kinked preventing flow Check and re

Fault Finding150Hob does not light No gas Check level of gas in bottleCheck gas bottle valve is onCheck gas taps are onAir in pipe Purge systemRefer t

TERMINAL COLOUR 12N PLUG1 YELLOW L/H INDICATOR2 BLUE REAR FOG LAMP3 WHITE COMMON RETURN (1-7)4 GREEN R/H INDICATOR5 BROWN R/H SIDE TAIL & No PLATE

ProblemFault Finding151Bowl does not drain whentoilet is flushed.Cassette is overfilledDO NOT REMOVE CASSETTE. While inside the caravan turn flush kno

Useful InformationOWNERS CLUBThe Owners Club is a completelyindependent organisation run for the benefitof the caravan owners. They have numerousralli

Useful InformationThe enjoyment of caravanning can be greatly enhanced by membership of one ormore of the various caravanning, motoringand holiday clu

IndexA Accessories ...144Aftersales...152Air Conditioning...

NCC ApprovedAll Swift Group models have been certified by the National Caravan Council for compliancewith stringent European Standards, British Legisl

Quality with StyleSwift Caravans Dunswell Road, Cottingham, East Yorkshire HU16 4JX. Telephone: 01482 875740 Fax: 01482 840082email: enquiry@swiftlei

The Towing CodeROAD LIGHTINGFor your information the wiring diagram ofthe 12N and 12S connectors is shownopposite. These should be checked regularlyan

The Towing Code14When the breakaway cable is attached,check to ensure:a) that the cable cannot snag in use on the caravan coupling head, jockey wheel,

The Towing Code15Fig. A ReversingMIRRORSThe driver of the towing vehicle must have anadequate view of the rear.If there is no rear view through the ca

IMPORTANT POINTS ESPECIALLYFOR MOTORWAY DRIVING1. Caravans may not be towed in the out-side lane of a three or four lane motor-way. (Reg. 12(2) of the

IntroductionINTRODUCTIONDEAR OWNER,THANK YOU FOR DECIDING TO BUY ONEOF OUR NEW CARAVANS. WE ARE SUREYOU WILL ENJOY MANY HAPPY HOURSIN IT AND WE HOPE T

The Towing Code17Levelling pads or boards should be usedunder the steadies where the ground is softor uneven. In extreme cases where it is necessary t

SAFETYANDSECURITYFire ... 20Notice ...

Fig. A Smoke AlarmSafety & SecurityFIREImportant: Your attention is drawn to thenotice affixed inside the caravan advising onfire precaution, vent

Safety & SecurityWARNING: The electronic test button provides a full test of the unit’s functionality. DO NOT try to test the alarm with a naked

Safety & SecurityPetrol/Diesel FumesThe fitting of a tail pipe to your car exhaustwill reduce the possibility of fumes enteringyour caravan throug

SERVICESConnection of Services ... 24Water ...

ServicesConnection of services is dealt with underthe separate headings.In all cases users should become familiarwith the equipment manufacturers’inst

ServicesTRUMA COMPACT CRYSTAL 2Raise the lid, clean both the water socketand the plug of the pump assembly.Plug the pump connector into the socket.Tur

Services26INBOARD WATER TANKS ANDON-LINE WATER SYSTEMSTo fill the inboard tank from an externalcontainer follow these simple instructions:1. Insert Tr

Services27MICROSWITCH TAPSThe micro switch taps are used when thewater supply is not pressurised.When the tap is turned on, the micro switch(which is

CONTENTSThe Towing CodeSafety and SecurityServicesElectrical EquipmentFitted EquipmentMaintenanceGeneral Data

Services28Step 7- Put in the cable fromthe new microswitch.You need 50 mm cablelength over the top ofthe housing.Step 8- Insert the cartridge.Step 9-

Services29GUIDANCE ON CLEANING PORTABLEWATER TANKS AND THE WATER SYSTEMIN TOURING AND MOTOR CARAVANSThe water systems, and in particular storagetanks,

Services30Typical gasschematic drawing

Services31GASGENERAL INFORMATIONGas BottlesBottled Liquified Petroleum Gas (LPG) is themost convenient portable source of fuel foryour caravan.Make su

Services32Continental bottles usually have a male lefthand thread similar to but not identical withU.K. butane.Butane is suitable for use at temperatu

Services33VENTILATIONAll ventilation complies with BSEN 721 andvents should not be obstructed in anymanner as this could lead to insufficientfresh air

Services34ELECTRICITYAs with electricity in the home, care must beexercised when handling mains electricity.Your attention is drawn to the followingno

Services35ECA of Scotland, 23 Heriot RowEdinburgh EH3 6EWTelephone: 0131 225 7221WARNING: CURRENT CONSUMPTION IN THE CARAVAN MUST NOT EXCEED 16 AMPS O

Services36WIRING OF CONNECTING CABLE AND CARAVAN MAINS INLETWARNING:IT IS ESSENTIAL THAT CONNECTIONS ARE MADE EXACTLY AS SHOWN. IF TERMINAL MARKINGS A

Services37230 Volt 12 Volt LP GasAppliance/ Item Watts Amperes Watts Amperes grams/hourRefrigerator 115 W 0.5 amp Only when towing 12 g/hUltraheat Spa

THETOWINGCODEThe Caravan Towing Code ... 2Scope of the Code ...

ELECTRICALEQUIPMENTAC50 and AC75 Control Panels ... 40AC80 Control Panel...

Electrics40AC50 Control PanelAC75 Control PanelSymbol Function Description12V Power This switch turns on (or off) the 12V power to all circuits. On/O

Electrics41Symbol Function DescriptionExternal In caravans with an additional (external) pump, this switch will be a two-way switch with a central of

Electrics4242AC80 Control PanelSymbol Function Description12V Power This switch turns on (or off) the 12V power to all circuits. On/OffNote: as this

Electrics43Symbol Function DescriptionExternal In caravans with an additional (external) pump, this switch will be a two-way switch with a central of

Electrics44ESM4 ELECTRICAL SUPPLYMODULEThe ESM4 Electrical Supply Module is a230V AC and 12V DC power supply &control unit. It provides all the n

Electrics45ECM ELECTRICAL CONTROLMODULEPUMP SWITCH AND INDICATORIncluded on this panel is a pump isolationswitch and pump running indicator. Thepump i

POWER SUPPLY UNIT NE143-C,NE143-CWS, NE143-CF, NE143-CWSFThe NE143 family Unit is a 230V AC and 12VDC power controller. It provides all thenecessary f

Electrics47SWITCH AND FUSES MODULECar/Van Selector SwitchThe car/caravan changeover switch providedin this module should be used in thefollowing way:C

Electrics48BATTERYIt is recommended that a good qualityleisure battery is always in circuit when thesystem is in use.A deep cycling heavy duty 12V bat

The Towing CodeTHE CARAVAN TOWING CODEThis Code of Practice containsrecommendations jointly reviewed andagreed by the following organisations:The Nati

Electrics49the genset engine too fast. Therefore frequency and output voltage can rise above the specification of the machine data plate i.e. 230V at

Alarm SirenWhen the alarm is triggered the siren willsound for 2 minutes. Following the 2 minuteperiod the alarm will then deactivate for 15seconds th

Electrics515. Spare Parts/ServiceFor spare parts, local supplier contact detailsor other service information please contact:Sargent Electrical Service

Electrics52Note:If using a combination relay, ensure the supply fuse is the correct amperage. A lower rating will ‘blow’ causing the fridge, if switch

FITTEDEQUIPMENTTruma Ultrastore Water Heater... 54Truma S 3002 P and S 3002 Auto Space Heater ...

Fitted EquipmentThe instructions covering fitted equipmentto your caravan were correct at the timeof going to print. Owners handbooks areupdated annu

Fitted Equipment1. Check that the safety/drain valve in the cold-water intake is closed. Lever should be in the horizontal position, position (e).2.

Fitted EquipmentSwitching off (gas operation)Switch off the water heater at the rotaryswitch (b).Drain the water heater if there is a risk offrost!If

Fitted Equipment571. Repair jobs are only to be carried out by an expert.2. The following would invalidate the guarantee:a. Any alteration to the appl

Fitted EquipmentAutomatic IgnitorPrior to first ignition, make sure that thebatteries have been inserted; observe correctfit battery cassette (see cha

The Towing CodeTOWING VEHICLE TERMSKerb weight (Mass of Vehicle in RunningOrder):The weight of the towing vehicle as definedby the vehicle manufacture

Fitted Equipment59could result in damage. The exhaust duct connection to both the heater and the cowl must be firm and well sealed. Do not operate he

Fitted Equipment60TEB FANAlways observe the operatinginstructions prior to starting!The vehicle owner is responsible for thecorrect operation of the a

Fitted Equipment612000W (ensure that the fuse protection forthe power supply of the camp site issufficient).If more than 2kw are required (heatingup/c

Fitted Equipment62or similar in front of or on top of the heater to dry. This could cause serious damage to the heater as a result of overheating. D

Fitted Equipment63SC20 Control PanelSymbol Function Description1kW Heating 230V heating cartridge switched on/off at 1050W.Element On/Off2kW Heating

Fitted Equipment64Symbol Function DescriptionCirculating The pump is to be switched off when only hot water is required. The heating cartridge/LPG bo

Fitted Equipment65ALDE HEATING SYSTEMPlease read these instructions carefullybefore using the boiler.These instructions are approved for AldeCompact 3

Fitted EquipmentThe heating cartridge is not working1. Check that there is an electricity supply (230 V~) to the heating cartridge.2. Check that the r

Fitted EquipmentTHE HEATING CARTRIDGEAll compact boilers are fitted with one or two230 V heating cartridges with a maximumoutput of either 2100 or 315

Fitted EquipmentThe heating systemRegularly check the heating system's fluidlevel in the expansion tank. The level shouldbe about 1cm above the

The Towing Codelower jockey wheel before entering thecaravan and then raise before measuringagain. (See Loading).Note: The height of the towball on th

Fitted Equipmentuntil they start discharging fluid. Start thecirculation pump and let it run for a while.Check that the pipes and radiators aroundthe

Fitted Equipment70HEATING AND WARM WATER WITH BOTH230V HEATING CARTRIDGE AND LPGBOILERFor use only when electricity or gas alone isnot sufficient.1. E

Sat-SunEvent Time Temp°C1 07.00 202 16.00 213 23.00 154 00.00 155 01.00 156 01.59 15To adjust the factory pre-settings and setyour own time and temper

Fitted EquipmentBattery Replacement- A low battery symbol will flash in the LCDdisplay (Fig.16)- You have 15 days to replace the batterybefore the uni

Fitted Equipment73DOMETIC RM7271L, RM7275L,RM7291L, RM7295L, RM7361L,RM7365L, RM7401L ANDRM7405LYou have made an excellent choice inselecting the Dome

Dometic Service department. Your ServiceCentre contact numbers numbers are foundin the "European Service Network" bookletWhen contacting Dom

Fitted EquipmentMANUAL ENERGY SELECTIONELECTRICAL OPERATION12V - operation (DC)Warning: The refrigerator should only be used while the motor is runnin

Fitted Equipment1. Set energy selector switch (A) to gas2. Set rotary switch (B) to "MAX" position.The ignition process is activatedautomati

Fitted Equipment77system. This can be detected from the D+connection of the alternator to theelectronics, or from the respective signal onthe solar c

Fitted EquipmentThe cooling unit’s performance is influencedby ambient temperatures.Tip: Please select the medium setting forambient temperatures betw

The Towing Code5Torque Wrench - A torque wrench is theonly way that the exact recommendedtorque can be achieved for wheel nuts andbolts. (See Preparin

Fitted Equipment79To fit the storage rack, the reverse orderapplies.DOOR LOCKINGOpenClosePark-position/ vent-positionSWITCHING OFF1. Set energy selec

Fitted EquipmentTip: It is also recommended that the wintercovers should be used when the vehicle istaken out of service for an extended periodof time

Fitted Equipment81Changing the doorhangIt is not always possible to change the doorwhen the refrigerator is installed.1. Open the door, unscrew the hi

Fitted EquipmentFailure : The refrigerator does not work on 230VPossible cause Action you can takeOn-board fuse defective.No connection to supply volt

Fitted Equipment83Failure : The refrigerator does not cool sufficientlyPossible cause Action you can takeInadequate ventilation to the unit.The thermo

Fitted Equipment84TECHNICAL DATAModel Dimensions Gross capacity Usable Connection *Consumption Netweight Ignition SteppedH x W x D (mm) incl. freezer

Fitted Equipment85MODEL RM4501The refrigerator can be run on 230V, 12V or LP gas. Changing between these modesof operation is carried out by means of

Fitted Equipment86THETFORD ABSORBERREFRIGERATORSThis user’s information is for all N80 modelsof Thetford absorber refrigerators. It explainshow to use

Fitted Equipment- open the windows and leave the room;- contact the Customer Servicedepartment of Thetford.• You suspect a leak in the cooling system:

Fitted Equipment88Freezer compartmentThe two-star freezer compartment (N90) issuitable for making ice cubes and for storingfrozen foods for a short ti

The Towing Code6Useful memory aid for other items.CarDistilled waterExternal mirrorsFan beltFire extinguisherJackJump leadsPetrol canSocket setSpare b

Fitted EquipmentSWITCHING ON THE REFRIGERATOR(N90)• It is recommendable to clean the inside ofthe refrigerator before you switch it on.• Let the refri

Fitted Equipment90- It is prohibited to use gas to power therefrigerator in the vicinity of petrolstations.1. Open the valve of the gas bottle and the

Fitted EquipmentPowering with gasWarning! - Flammable material must bekept away from the refrigerator.- For selection of gas type, see theinformation

Fitted Equipment92Ventilation grating with winter coverMAINTENANCERegular maintenance is necessary to ensurethe correct functioning of your refrigerat

Fitted EquipmentMaintenance of gas equipmentA qualified service engineer must maintainand inspect gas and electrical equipment. Itis advisable to have

Fitted Equipment94Problem: refrigerator will not work on gas Possible cause Action you can takea) Gas bottle is empty. a) Replace the gas bottle.b) Va

Fitted Equipment95GUARANTEE, CUSTOMER SERVICE ANDLIABILITYGuaranteeThetford B.V offers the end users of Thetfordrefrigerators a three-year guarantee,

Fitted Equipment96When cooking with fat or oil, never leaveunattended.Turn pan handles inwards so they are out ofreach of children and cannot be caugh

Fitted Equipment97The high speed hotplate ring (if fitted) isidentified by its central red spot - this ringhas a faster response time.THE GRILL • Note

Fitted Equipment98To light the oven1. Open the oven door and turn the control knob anticlockwise to the required gas mark. Push in and hold in the co